The size of the Mylar bag is crucial, but so is the style (flat or stand-up) and how the bag will be utilised. Let’s speak more about bag sizes by looking at how businesses in different areas employ flat and stand-up Mylar bags. We’ll talk about cannabis, vitamins, and herbs, and then we’ll discuss why particular bags work better for each type and size. The point is to highlight how picking the correct Mylar bag may keep your product safe, help your business expand, and meet your consumers’ needs.
Cannabis Brands: Stand-Up Pouches for 3.5g and More “Eighths”
A lot of cannabis manufacturers now employ stand-up Mylar bags to package dried flowers. A “eighth” is the most popular size, and it holds â…› ounce (3.5 grammes) of cannabis flower, which is the normal amount offered at dispensaries. A 3.5g Mylar bag is made to hold this amount. Most of the time, these pouches measure 4 by 6 inches (up to 5 by 8 inches) and feature a bottom gusset that enables them stand up on a shelf. This type is popular since it’s easy to create in bulk and add compliance and branding labels to. It’s also a terrific method to pack up single portions.
A cannabis company that sells pre-packaged eighths might utilise a stand-up pouch with a zipper to shut it, for instance. The bag has a lot of space on the front and back for strain information, branding graphics, and warning labels. This makes the item stand out to buyers. A bag that is well-made and has vibrant printing can stick out in a busy dispensary display and make them feel like they can trust you. The form of the bag makes it easy to put on store shelves or counters, which is good.
Mylar pouches for cannabis are comprised of multi-layer barrier films that keep scents out and protect the flower from air, moisture, and UV light. This keeps the flower fresh and powerful. The robust barrier inhibits terpenes and cannabinoids from breaking down, which makes the buds smell good and last longer. Most cannabis pouches can be sealed with heat to show that they haven’t been opened. When the consumer buys them, they may use the zip lock to close the bag again and keep the product fresh.
Another issue to think about is whether or not the product is safe for kids. In a lot of places, legal cannabis products like CBD and hemp derivatives have to be marketed in packaging that has been shown to be safe for minors. Because of this, lab studies show that a lot of cannabis flower stand-up pouches feature a particular zipper that is hard for kids to open. Adults can easily obey the rules while yet being strict. For example, a business that sells a 3.5g packet of cannabis would commonly utilise a Mylar package that youngsters can’t easily open. The consumer has to squeeze or line up the bag in a precise way to open it. This form of packaging passes strict state criteria and gives purchasers peace of mind that their transaction is safe.
Cannabis companies don’t only sell bags that weigh 3.5 grammes. Sometimes, bigger stand-up Mylar bags are used to carry more flowers, like quarters (7g), half-ounces (14g), or full ounces (28g). The principle is the same: a pouch with a bottom gusset that can stand up. The only thing that is different is that it is bigger and can contain more. For example, an 8×10 inch (or greater) pouch may carry an ounce of weed. It would still be able to be closed again and keep the items inside safe from anything outside. These Mylar bags can hold the weight of the product and usually have stronger zippers. You can also entirely personalise the larger pouches with your brand. They include tear notches that make it easier for the customer to reach the heat seal, and they may be closed again using zip locks. They are bigger, yet they still block out light and smell, which is especially crucial for powerful products. Choosing the proper size will always make sure there isn’t too much empty space (which could cause the buds to rattle and break) or too much stuffing.
A California dispensary, for example, sells 3.5g bundles of high-quality marijuana under its own brand. They put things in Mylar bags that are 5 inches by 8 inches and can stand up. On the top of each bag is a safe zipper for kids, and the top is sealed with heat. The front has their logo, the name of the strain, and the amount of THC in gold foil. The pouch can stand up, which makes it simpler for budtenders to display consumers because it’s on a shelf behind the counter. With the tear notch, customers can open the bag after they buy it and then seal it again to keep the cannabis fresh. The same brand utilises an 8″×10″ stand-up pouch with comparable artwork for bigger products, like 28g (1 ounce). Even though it’s bigger, the gusseted bag can carry an ounce of flower. The base is level, so it won’t tip over. Using the same packaging design for all sizes makes the brand easier to remember and gives customers the same experience no matter how much they buy.
In short, Mylar bags that hold both little and large amounts of flower are often used to package cannabis. The key factors are freshness, following the rules, and brand recognition. The bags keep the contents fresh, may be made safe for kids and hard to open, and are a fantastic place for logos and images. A lot of businesses utilise a â…› ounce (3.5 g) pouch, although the same requirements apply to bigger bags for bulk flowers.
Supplement vendors utilise flat Mylar bags to contain samples and packs that can only be used once.
In the business of supplements and nutraceuticals, mylar bags can be either flat or stand-up, depending on how big the item is. Flat Mylar pouches, sometimes called 3-side seal or lay-flat sachets, are perfect for containing one serving or sample packages of capsules and powders. These flat pouches are compact and light, so they are great for rapidly delivering or giving away small amounts of goods. For instance, a business might give away a single sample of protein powder or a flat bag containing a daily vitamin pack that is simply a few inches broad. This form of bag is light enough to fit in an envelope or a sample pack of products without adding any weight.
Flat Mylar bags are perfect for this because they don’t take up much space when they’re stored or sent and utilise less material. Until you fill them, they are just flat envelopes, thus a stack of empty flat pouches doesn’t take up much area. The little flat packages that a supplement business sends out with thousands of samples of their new superfood powder help keep shipping costs down. These pouches stay tiny and easy to ship even when they’re packed of stuff. Small bottles and tubs are heavier and take up more space than this. In short, flat pouches are cheaper to pack for tiny volumes, which is perfect for subscription box inserts or promotions.
Flat Mylar pouches are small yet very good at keeping moisture and air out. This is very crucial for vitamins. A lot of supplements, such as drink mixes, protein powders, and probiotics, don’t work well when it’s humid. If they get wet, they can stick together, cake up, or break apart. The aluminium lining of Mylar’s barrier keeps water vapour and oxygen out, which keeps the contents dry and strong. Powders won’t clump and capsules won’t soften, even in little packets, because Mylar is such a superb barrier. For example, a flat 3″×5″ foil pouch with pre-workout powder inside will keep it fresh. When the consumer opens it, the powder within will flow freely, sometimes with the help of a tear notch. This is because the pouch kept water and air out while it was being shipped.
Another positive thing about flat bags for supplements is that it’s easy to fill and seal them for one serving. You can fill a lot of them with machines, like form-fill-seal machines for sachets, but you can also fill them by hand for small runs or custom kits. After the product (such five capsules or a 10g powder dose) is inserted in the pouch, the cover is sealed using heat. This keeps the things inside fully distinct from the outer world. People who only use it once usually don’t require a zip closure because the final person to use it will rip it up and consume everything inside in one sitting.
But when supplement businesses package more of their products, like a month’s worth of protein powder or a 30-day supply of vitamins, they commonly employ stand-up pouches. Stand-up Mylar bags are useful for packing a lot of things because they contain more and can be sealed again after usage. For example, a 1-pound package of whey protein might come in a stand-up pouch made of metal with a zipper. This would let the customer take out servings over time while keeping the rest sealed. The Pouch House, a company that makes packaging for supplements, says that “custom printed stand up pouches are great for bulk filling while … For single servings, lie flat pouches work nicely. This shows a useful way to think about it: flat means one serving and stand-up means more than one serve.
A vitamin firm that sells its products online gives potential clients a free trial pack of its omega-3 capsules. In a little, flat Mylar pouch that is 3 inches by 4 inches, they put four capsules, which is enough for two days. The corporate logo and supplement details are printed on the shiny, foil-lined pouch. They can send it in a regular envelope without any extra packaging because it’s flat and only a few millimetres thick when full. The total sample weighs less than an ounce. When customers obtain this sample, they rip open the bag and find that the capsules are in pristine shape. This is because the pouch’s barrier kept moisture out, so the softgel capsules didn’t cling together or break down. The same company, on the other hand, sells a full-size product in a bottle with 90 capsules. They are thinking about switching to a stand-up pouch for refills. The refill pouches would hold all 90 capsules and include a zip lock, so the client can open them, reseal them, and use the capsules for a month or longer. The stand-up pouch can also sit on a shelf, which makes it easy to store, and it consumes less plastic than a hard bottle, which fits with the brand’s eco-friendly principles.
In short, supplement stores usually use flat Mylar bags for single-use and sample-size containers, like powder packets or pill sachets that are only used once. Flat pouches are great for this job because they keep things fresh, are light and easy to mail, and are cheap when bought in bulk. For larger amounts of supplements, stand-up pouches are better because they hold more and can be resealed. Brands can choose the right pouch shape and size based on these use cases. For example, a small 2″×3″ flat pouch might be perfect for a 10g drink mix sample, while a much bigger 8″×11″ stand-up pouch might be better for a 1kg bulk protein powder. Mylar packing protects the contents and makes it easy for the user in each case.
Stand-up pouches are a great way to store herbal tea and botanicals since they keep them fresh and look attractive on shelves.
People who sell herbal tea and dried herbs and botanicals often use stand-up Mylar pouches to package their goods. These businesses usually sell delicate, fragrant items that need protection and a nice display. Stand-up pouches are perfect for this. If you go to a wellness store or a boutique tea shop, you will probably see rows of stand-up pouch bags filled with loose leaf tea neatly lined up on the shelf. There are a number of reasons why this format works so well in the tea and herb business:
1. Dried herbs and teas are very sensitive to their surroundings, so they need to be well-protected. Light, moisture, air, or smells can quickly ruin herbal items, making them lose their taste and smell. Mylar pouches have many layers of special film, often with a foil layer, that make it very hard for these things to get through. This means that the herbal tea blend inside is safe from air and humidity that could make it go bad, as well as UV radiation that could fade its colour or make it less effective. The Mylar film is also strong enough to keep things from getting through it, so even sharp-edged herbs leaves won’t simply poke through. All of this makes sure that when a client opens a bag of chamomile or peppermint tea, they get a full flavour and a rush of scent, just like the maker wanted. The different layers of the stand-up pouches protect the food well and give the bag the strength to stand up on the shelf. This keeps the product fresh and the package strong.
2. Branding and Shelf Presence: A stand-up pouch features a flat bottom (due to a bottom gusset) that keeps it from falling over. For a store, this is great since products in stand-up bags can face the client without having a box or rack to hold them up. This upright position naturally catches the eye, and it makes these pouches stand out from regular bag-in-a-box packing. Tea companies love that the big front and rear panels of a stand-up pouch give them plenty of room to put their brand and other information. Companies typically put attractive pictures or calming colours right on the bag, or they use artisan-style labels. For instance, a high-end herbal tea company might utilise pouches that are matte pastel colours with pretty floral patterns and legible product names. The bag has space for logos, taglines, ingredients, and brewing directions. Custom printing technology makes it possible for even tiny tea companies to acquire pouches printed in full colour (up to 10 colours, as some packaging companies provide). This may truly make the product stand out on the store. A well-designed stand-up pouch is like a billboard for the brand, helping it stand out in a competitive market of drinks and health goods.
Three. Consumer Convenience – Resealing and Features: A Mylar stand-up pouch can have features that make it easier for people to use, unlike a plain paper tea bag or tin canister. Most tea pouches have a zipper at the top, so customers may reseal them after opening the heat seal to keep the tea fresh between uses. People don’t normally drink all of their herbal tea at once. Instead, they could take out a teaspoon or two for a cup and then put the rest away. The zip lock allows them close the bag and keeps the smell within (which also keeps cupboards and storage rooms from smelling like the herb). There are usually tear notches as well, which let customers open the sealed package without scissors. Some pouches contain holes for hanging (if the retailer wants to put them on hooks) or spouts (more common for liquids than tea). But for herbs, a simple bag with a zip and tear notch is most typical. Tea sachets can include a clear glass on the front as well. This is a small, clear part that lets clients see the flower buds or tea leaves inside. It’s a terrific method to show off the product’s natural colours and textures. For example, a herbal combination with bright hibiscus petals and green mint leaves can practically exhibit its quality through a window. Experts in packaging say that you can add windows without making the food less fresh, as long as the remainder of the pouch structure is high barrier. Many boutique tea brands utilise these windows as an extra touch to get visitors to buy their products (since seeing the product often convinces people of its handcrafted quality). At the same time, they keep the herbs in top condition by keeping moisture and odours out.
A small-batch herbal tea firm produces a line of health teas, such as “Relaxing Evening Blend” and “Immunity Booster Herbal Mix.” The 5″×8″ stand-up Mylar pouch holds 50 grammes of loose leaf tea. The outside is made of kraft paper for a natural look. There is a clear window on the front of the pouch that is about an inch wide. Customers can see the rose hips, chamomile flowers, and lemongrass bits within. There is a zip-lock strip above the heat seal on each pouch. When a consumer buys the tea, they tear at the notch to open it. The pouch keeps out all moisture and air until that point, so they can smell the rich aroma. After they scoop tea for brewing, they can easily push the zipper closed to seal the package again. It’s easy to keep the pouch because it stands up in the pantry. These pouches look great on the shelf of the boutique store. The front contains the brand’s logo, a picture of herbs, and directions for brewing. Customers tend to choose the modern, resealable pouch over the regular box-packaged teas when they are side by side. The stand-up bags make the product stand out. Store owners also like that these pouches last longer on the shelf. Unsold tea keeps fresh longer in Mylar than it would in a paper bag or tin, which means less waste.
In short, herbal tea vendors use stand-up Mylar pouches because they keep fragile materials safe and look professional and nice in stores. The bottom gusset keeps even light things like dried leaves standing up, and a suitably sized pouch (say a mid-sized bag with a few ounces of tea in it) will store the product without wasting space. Stand-up bags are great for teas, dried herbs, and other plant-based items since they protect the contents, can be resealed, and have space for branding. It meets the practical needs (freshness, simplicity of use) and the marketing goals (visual appeal, brand storytelling) of enterprises who sell herbs.
Mylar pouches that are safe for kids and keep food fresh for CBD edibles (gummies)
As CBD-infused candies, chocolates, and other sweets become more popular, packaging has had to change to keep these goods fresh and safe. Child-resistant Mylar bags are a popular alternative for packaging CBD gummies. These pouches are usually smaller stand-up or flat bags, depending on how many gummies are inside. They also have unique closures that exceed safety criteria set by the government. Let’s look at why this kind of packaging is popular and, in certain cases, mandated by law for CBD gummies:
Child Safety and Compliance: CBD gummies look and taste like ordinary gummy sweets, so kids might think they are candy. Many places mandate that any cannabis or hemp-based food (such THC or CBD candies) be sold in containers that are hard for kids to open. This is to keep kids from accidentally eating them. For example, in the US and Canada, it is not just suggested that CBD products be packaged in a way that makes them hard for kids to open; it is also required by law in many circumstances. The Poison Prevention Packaging Act (PPPA) says that some items, like CBD edibles, must be packaged in a way that makes it very hard for kids under 5 to open them. You can make a Mylar pouch with a child-resistant zipper (also known as a CR zipper) to satisfy this demand. A little child can’t readily understand out or accomplish what it takes to open these zippers, which typically includes putting pressure on two points (such pressing down on two sides of the zip while pulling or aligning arrows). CBD gummy businesses use certified child-resistant Mylar pouches to make sure their products are safe for kids and meet all legal requirements. At the same time, they are easy for adults to get to. Usually, the bag will have instructions on it for adults, like “Press here while pulling to open.” Brands safeguard themselves and their customers by utilising this kind of packaging. It keeps them protected from severe safety hazards and follows the rules that regulate the CBD market.
Resealability & Dose Control: A pack of CBD gummies usually have more than one piece, like 10 to 30 gummies, each with a set amount of CBD. People might only eat one or two at a time, not the full bag. Users can take a piece out of resealable mylar pouches and then safely close the box again. The zipper that is hard for kids to open also seals the pouch. Every time the bag is closed, it is locked in a way that is safe for kids. This is vital because it keeps the gummies fresh and keeps
Temperature, air, and light can all change gummies, just like they can change many other foods. This can make them less fresh and of lower quality. Mylar pouches are great at keeping air and light out, which helps the gummies stay soft and strong for longer. The pouch keeps the gummies’ moisture inside and stops air from getting to them, so they won’t dry out as quickly. Also, blocking light helps the gummies keep their flavours and cannabinoids. UV light can break down things over time, but a foil pouch keeps light away. When gummy candies get warm, they can also stick together. The Mylar helps with this by slowing down temperature changes and making the atmosphere more stable. The packaging does more than just keep the food safe; it also makes it last longer and taste better. Mylar pouches are also smell-proof, so the delicious smell of gummies (or any hemp smell if it’s a full-spectrum CBD product) doesn’t get out, which keeps things private and tasty.
Branding and Information: CBD gummy brands also use the packaging to show off their brand and give customers the information they need. The company’s brand, bright visuals, and all the important information (such the amount of CBD in each gummy, the ingredients, the nutrition facts, the warnings, the UPC code, and so on) may still be printed on a child-resistant stand-up bag. These pouches are usually only 46 inches or so, so every inch of space is used effectively. One side might have a clear
A CBD gummy firm that sells 25-count packets of mixed fruit gummies, with each gummy having 10 milligrammes of CBD, is a real-world example. They put these in a stand-up pouch that can store roughly 4 ounces of gummies. The zip top of the bag is made so that kids can’t open it. An adult has to push two tabs on either side of the zipper and pull them apart at the same time. You have to push down and turn to open it, much like you would a medication bottle cap. The firm choose a shiny white Mylar material and printed their logo and a pattern of fruit images on it. This made it seem nice and clearly labelled as CBD. There is a global THC/Cannabis emblem on the front of the bag, along with a warning that says “CBD Infused Gummies – Keep Out of Reach of Children.” This lets people know that it is not conventional candy. After buying the bag, the customer opens the heat seal (there’s a tear notch above the zipper), takes out one or two gummies and then presses the bag closed. The air can’t get to the rest of the gummies, so when the person goes to get theirnext dose the next day, the gummies are still chewy and haven’t stiffened. If a youngster finds the pouch, the child-proof lock will stop them from getting a “treat.” This manner, the packaging keeps the food safe, fresh, and easy to use.
In short, companies that make CBD gummies and edibles use Mylar pouches that kids can’t open as a smart way to package their products. The right size pouch will hold the right number of gummies without crushing them or making them rattle in a bag that is too big. It will also meet the regulatory criteria for kid safety. These pouches use Mylar’s ability to keep out air, moisture, and light to keep the edibles fresh. They also have specific closures that keep kids out. CBD companies show that they care about the safety of their customers and the quality of their products by using pouches that are the right size and meet all the rules. It shows that the type of product and the rules that go with it affect the choice of packaging.You can use flat and stand-up mylar bags in other ways and in other sectors.A lot of companies have to choose between flat and stand-up pouches. Some of the most important ones are herbs, supplements, and cannabis. The basic rules are the same for all types of pouches: use flat pouches for small amounts or one-time use, and stand-up pouches for bigger amounts or display in stores. Let’s look at some more examples:
Spices & Seasonings: Many spice producers sell their goods in stand-up pouches for stores.
Spices, like herbal teas, look better when they are in an upright bag that can show off the brand. A stand-up spice pouch has a front panel where you can put a colourful label or design. It also sits upright on store shelves, making the brand easy to see.A lot of spice pouches have a clear window so buyers can see the ground spice or herb within, and they typically have a zipper to keep the contents fresh between uses.The same spice manufacturer might also sell little sample sachets or packs of spices that are the right size for a recipe in flat 3-side-seal pouches. These flat pouches are perfect for things like trial packs of a new seasoning mix or flat refill packets that a client may pour into a jar because they require less material and ship quickly.The flat pouch still keeps the spice safe from air and moisture, keeping its strong smell, but it’s simpler and easier to send or use. You could even order a kit of different spice samples online and get them as a set of thin, flat Mylar packets, each with the name of the spice on it. This is a cheap way for the business to let clients taste little amounts.
Coffee and Speciality Foods: Many artisanal coffee roasters utilise stand-up Mylar bags (sometimes with one-way valve attachments) to package their whole beans or ground coffee.Â
Like spices, coffee is susceptible to light and oxygen.If it isn’t sealed properly, it loses flavour quickly. A stand-up Mylar pouch with a degassing valve lets newly roasted coffee release gas without letting oxygen in, which keeps the coffee fresh. The stand-up shape also makes coffee bags look well on kitchen counters and retail shelves. A lot of coffee bags are really stand-up pouches, which are also called “block bottom” or “flat bottom” pouches. They stand up very well and appear high-end.Flat Mylar pouches or sachets are often used to package tiny food items or samples, like single-serving snack packs, condiment packets, or instant drink mixes. For example, an organic smoothie powder can arrive in a flat bag that you break open and pour out all at once. The option comes down to how the product will be used. If it’s something that people will keep and use over time, a stand-up pouch that can be resealed makes sense. If it’s something that people will only use once, a basic, flat bag is usually preferable. Cosmetics and Personal Care: Mylar pouches can be used for more than just food. Stand-up pouches could be a good choice for a company that sells bath salts or powdered face masks because they look good, keep moisture out, and fit well on a boutique shelf. On the other hand, a face mask that can only be used once or a hair treatment that can only be used once can come in a flat pouch that you can tear apart, like sample sachets of shampoo or lotion. Again, the size and shape of the pouch depend on how much product there is and how the customer will use it. A flat pouch is great for a limited amount that needs to be used all at once since it maintains the contents clean and stable until they are needed. When you look at real-world examples like cannabis eighths, protein powder samples, herbal teas, and CBD gummies, it’s clear that there isn’t a one-size-fits-all way to package things.
Mylar bags come in a variety of shapes and sizes to meet different needs. The most important thing for any business is to choose the right bag type and size for the goods.Think about how much of the product you’re packing, how it will be displayed or delivered, and how the final user will use it. When you find that balance, your product will stay fresh and appealing, your customer will find it easy to use, and your brand will look professional.It’s clear that there isn’t a one-size-fits-all way to package things when you look at real-world examples like cannabis eighths, protein powder samples, herbal teas, and CBD gummies. Mylar bags come in a variety of shapes and sizes to meet different needs. The most important thing for any business is to choose the right bag type and size for the goods. Think about how much of the product you’re packing, how it will be displayed or delivered, and how the final user will use it. When you find that balance, your product will stay fresh and appealing, your customer will find it easy to use, and your brand will look professional.
